Rail Shoulder Qt400-15 (GGG40) Qt450-10 (GGG45) Qt500-7 (GGG50)

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Product Description

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Model NO. Rail Shoulder QT500-7 (GGG50)
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Type Shoulder
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Transport Package Cartons, Woven-Bags or Gunny-Bags
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Origin China
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HS Code 8602900000
Production Capacity 20000PCS/Day
Rail Shoulder GGG50
Rail Shoulder GGG40
Rail Shoulder Fastening

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the railway fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. The cast-in shoulder is made by casting from iron, such as GB/T 1348-1988, NF EN 1563, ISO1038, DIN 1693, and BS EN 1563 standards.

Product Specifications

Feature QT500-7 QT450-10 QT400-15
Application UIC54 UIC60 115RE, 50kg/60kg rail, BS80lbs, etc.
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Yield Strength ≥320 Mpa ≥310 Mpa ≥250 Mpa
Elongation ≥7% ≥10% ≥15%
Hardness (HB) 170~230 160~210 130~180
Shoulder Details
Casting Part
Railway Component

What Types of Rail Shoulder are Produced

The Rail shoulder is a semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. There are two common types of rail shoulders: Cast-in Shoulder and Weld-on Shoulder. One is the Single Stem Iron Shoulder used in pre-stressed concrete ties, and the other is the Twin Stem Iron Shoulder used in Bi-Block or Twin Block concrete ties.

Weld-on Rail Shoulder

The weld-on shoulder is used at typical rail positions where the shoulder is welded onto flat steel plates rather than standard tie plates. The production method is hot forging, fabricated according to AREA standards. Material options include low or medium carbon steel based on specific requirements.

These shoulders can be welded onto longer length steel sleeper sections or bearers, particularly for switch and crossing layouts where vertical rail geometry is employed. This flexibility makes them highly cost-effective for layout designs.

Weld on Shoulder
Hot Forging Shoulder
Engineering Diagram
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Frequently Asked Questions

Q: What is the primary function of a rail shoulder? A: Rail shoulders are embedded in or welded to sleepers to provide a secure fixing point for elastic rail clips, ensuring the rail remains stable and properly aligned.
Q: What are the differences between Cast-in and Weld-on shoulders? A: Cast-in shoulders are embedded directly into concrete sleepers during manufacturing, while weld-on shoulders are welded onto steel plates or sleepers, often used for specific layout designs like switches.
Q: Which materials are used for casting rail shoulders? A: They are typically made from ductile iron, including grades like QT400-15 (GGG40), QT450-10 (GGG45), and QT500-7 (GGG50).
Q: Which rail types are compatible with QT500-7 shoulders? A: QT500-7 shoulders are commonly applied to UIC54 rail systems, providing high tensile strength and durability.
Q: Are weld-on shoulders suitable for custom layouts? A: Yes, their ability to be welded in specific positions makes them highly effective for fabrication of switch and crossing layouts.
Q: What production standards do these shoulders follow? A: Production follows international standards such as GB/T 1348, ISO1038, DIN 1693, and AREA standards for forged components.

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